Market Leaders
Specially engineered extrusion setups custom-fitted to comply with Brazil's strict manufacturing standards, such as NR-12, delivering unmatched dimensional consistency.
Designed for the automotive manufacturing centers in São Paulo and Paraná. Provides high-precision multi-layer nylon co-extrusion for modern fuel lines and cooling systems.
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High-speed extrusion line producing telecommunication micro ducts with a co-extruded inner silicone friction-reducing layer for Brazilian fiber optic expansions.
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Ultra-precise manufacturing unit for surgical catheter tubes, IV tubes, and multi-lumen medical piping. Complete ISO class integration ready for medical suppliers.
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Engineered for dynamic, high-speed production of flexible corrugated conduit hoses used in Brazilian construction, aerospace, and electrical routing.
View SpecificationsBrazil represents one of the most vibrant industrial sectors in the Southern Hemisphere. As the largest economy in Latin America, its automotive, medical, agricultural, and telecommunication sectors are undergoing a massive technological revolution. The days of low-precision, thick-walled plastic pipes are being rapidly replaced by high-performance, thin-walled precision tubing.
Manufacturers in industrial hubs like São Paulo, Minas Gerais, Rio de Janeiro, and Rio Grande do Sul face intense competition. The demand is clear: equipment must consume less energy, operate with absolute diameter stability (with tolerances down to ±0.03 mm), and comply with the strict regulatory frameworks set by the Brazilian government, such as NR-12 (Regulatory Standard for Machinery Safety).
Whether it is co-extruded nylon fuel lines engineered to withstand ethanol-rich fuel mixtures (flex-fuel technology unique to Brazil) or medical-grade micro-tubes required by local healthcare suppliers under ANVISA standards, having the right extrusion machinery partner is critical to industrial success.
Our multi-layer PA lines are specifically optimized to process fluoropolymers and high-performance polyamides suitable for Brazilian E100 (pure ethanol) and biodiesel blends.
Every extrusion system shipped to Brazil can be fully integrated with dual-channel safety sensors, emergency stops, and physical barriers conforming to standard local safety inspector guidelines.
Equipped with state-of-the-art PLC controllers and gravimetric dosing systems to reduce scrap rates and improve energy efficiency ratios significantly.
Our precision extrusion lines utilize closed-loop feedback systems to control dimensions in real-time, matching European manufacturing standards at optimal cost.
At the core of the extrusion line is our high-efficiency single-screw extruder. Built with a high L/D ratio (typically 30:1 or 38:1 for specialized polyamides), the screw geometry is optimized to minimize thermal degradation. This is particularly crucial for heat-sensitive materials like PU and PVC. By keeping the melt temperature uniform and applying low-shear design, we prevent internal molecular stress in the polymer, which directly translates to higher burst pressures in finished hoses.
To maintain micro-tolerances, our Vacuum Calibration Spraying Cooling Tanks employ an advanced water level control and high-accuracy vacuum regulation valve. The calibration sleeve is custom-machined using CNC tech, ensuring water-film distribution is uniform. This prevents ovality in the extruded tube, which is a common failure point in high-speed catheter and automotive lines.
Pulling a small-diameter elastic tube without stretching it requires precise torque and speed control. Our caterpiller haul-off units use double servo-motor drives, keeping pull tension perfectly synchronized with the extruder output speed. The rotary cutter then performs clean, burr-free cuts at high frequency, which is vital to prevent contamination in medical tube production.
| Extrusion Line Type | Applicable Materials | Tolerance Control Range | Maximum Design Speed | Primary Industrial Use Case in Brazil |
|---|---|---|---|---|
| Medical Tubing Line | TPU, PVC, PEBAX, PP | ± 0.015 - 0.03 mm | up to 80 m/min | Surgical catheters, infusion lines, multi-lumen tubes |
| Multi-layer Auto Hose Line | PA6, PA11, PA12, PVDF | ± 0.03 - 0.05 mm | up to 50 m/min | Flex-fuel lines, air brake tubes, cooling conduits |
| Telecom Microduct Line | HDPE + Silicone Polymer | ± 0.05 - 0.10 mm | up to 120 m/min | 5G Fiber optic ducting infrastructure network |
| Pneumatic PU Line | Polyurethane (TPU) | ± 0.02 - 0.04 mm | up to 60 m/min | Industrial automation pipelines, pneumatic valves |
Proven Experience & Scale
Over two decades of precision manufacturing engineering translated into global performance benchmarks and local operations in Brazil.
Years of Extrusion R&D Experience
State-Of-The-Art Manufacturing Base
Highly Skilled Extrusion Engineers & Team
Founded in 2002, Jiangsu Baodie Automation Equipment Co., Ltd. (BAOD EXTRUSION) has dedicated its core intellectual property to designing high-performance plastic extrusion machines. Leveraging the original Taiwanese design standards of our parent company (Kingswel Group), we blend robust mechanical engineering with automated control panels for seamless, high-speed output.
Consult with an Extrusion ExpertIndustry Applicability
How our precision tube and pipe extrusion lines are applied on-site by engineering companies in Brazil.
Brazil's automotive manufacturers demand highly reliable fuel lines, vapor return lines, and brake system hoses. Using our Multi-Layer PA Nylon Co-Extrusion lines, local Tier-1 suppliers produce high-barrier PA/fluoropolymer (PVDF) lines. These components successfully resist chemical degradation from standard Brazilian E25 gasoline and E100 pure ethanol fuel systems.
With the nationwide push to expand optical fiber communication into suburban and rural parts of Brazil, microduct production has surged. Our HDPE Silicone Core extrusion line creates high-density microducts featuring a low-friction inner silicone layer. This allows telecom crews to blow optical fiber lines over long distances without damage or structural bottlenecks.
Producing medical-grade PVC and TPU tubes requires cleanroom compatibility and absolute dimensional reliability. Our high-speed PVC medical lines offer precise control over cross-sectional thickness, eliminating inner channel collapses in neonatal respiratory hoses and clinical fluid transfer tubes.
To address severe water-management requirements in agricultural states like Mato Grosso, our small-diameter PE line manufactures highly uniform drip-irrigation tubings. Precision wall thickness ensures that drip emitters maintain stable pressure across expansive farming fields, maximizing crop yields.
Extensive Catalogue
Review our complete machinery lineup, all featuring durable components, robust designs, and full integration with global mechanical standards.
Engineered for general purpose utility pipes, cosmetic outer tubing, and industrial fluid transfer lines with high stability.
Explore Line
Designed for polyurethane pneumatic tubes that demand high flexibility, hydrolysis resistance, and tight diameter control.
Explore Line
Specialized high-temperature extruder system for FEP, PFA, and PTFE tubing used in extreme chemical environments.
Explore Line
Highly stable nylon extrusion lines engineered for high-pressure pneumatic brake systems and oil delivery lines.
Explore Line
Cleanroom-compatible system built for ultra-fast extrusion of medical tubing with tight tolerance limits.
Explore Line
Designed for producing fine micro-tubes used in instrumentation, electronics, and automotive wiring jackets.
Explore Line
Integrates high-efficiency reinforcement yarn knitting with TPV extrusion for high-pressure automotive coolant hoses.
Explore Line
Heavy-duty wire coating extrusion system designed to apply plastic protection layers on cables and compensation chains.
Explore LineAchieve continuous production stability with auxiliary machinery designed to integrate seamlessly into your main production line.
Offers controlled tension windup for delicate small diameter tubes, preventing kinks and ensuring clean coil layouts.
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Stainless steel chamber with high precision vacuum valves, maintaining uniform temperature zones for round profile cooling.
Read SpecificationsLooking for a custom length cooling tank, specialized pulling tracks, dual winding stations, or gravimetric dosing systems tailored for Brazilian raw materials?
Contact Our EngineersEnsuring seamless installation and compliance with regional safety rules to minimize import bottlenecks.
Importing high-value production machinery into Brazil requires absolute clarity regarding local regulatory framework checks. Over the years, Jiangsu Baodie has accumulated experience working with Brazilian customs and industrial safety inspectors.
Compliance with NR-12 Safety Directives: The Norma Regulamentadora 12 (NR-12) is Brazil's primary regulation safeguarding machinery operations. An extrusion line shipped to Brazil without proper electrical relays, safety locks, and warning labels faces the risk of inspection delays. We integrate safety systems directly during the assembly phase: physical guards over cutting units, dual-circuit safety relays on control cabinets, and emergency shut-offs situated at easy-access points along the extrusion tower.
Commissioning and Field Services: To guarantee smooth start-up procedures, we offer clear options for remote and on-site engineering support. We provide detailed installation manuals, pneumatic schematics, and PLC diagnostic modules in Portuguese and English. Our team supports local technical teams in São Paulo, Rio, and beyond during initial commissioning, screw speed calibration, and die adjustments.
Company News
Stay updated on our international trade exhibitions, technical research papers, and industrial extrusion breakthroughs.
BAOD EXTRUSION showcased its latest R&D achievements at CHINAPLAS, presenting “Smart Extrusion & High-Efficiency Innovation” solutions designed to reduce energy consumption.
In sectors ranging from mining to infrastructure demolition, the precision of shock tubes is non-negotiable. Learn how BAOD delivers hair-thin plastic co-extrusion with absolute thickness stability.
Catheter lines require internal division into several microscopic channels. We break down the comparison between Chinese advanced manufacturing and traditional European standard designs.
Integrating IoT, AI thickness controls, and eco-friendly polymer processes to meet future global manufacturing demands.
As raw material and energy costs fluctuate globally, BAOD is actively developing sustainable technological solutions. Over the next five years, our technical focus will center on three primary pillars:
1. Closed-Loop AI Thickness Adjustments: Traditionally, adjusting wall thickness variation required operator intervention based on periodic ultrasonic measuring data. Our future systems will integrate direct PLC feedback loops, where the die head dynamically adjusts localized heating or positioning pins based on downstream ultrasonic scanner measurements. This keeps the extrusion line balanced automatically, cutting down start-up waste by up to 60%.
2. Processing Biodegradable and Bio-based Polymers: The global transition away from petroleum plastics demands hardware that can process PLA, PHA, and bio-based polyamides. These materials have narrower processing temperature windows and sensitive shear behaviors. Our screw configurations are undergoing continuous laboratory testing to ensure stable processing of bio-polymers without compromising throughput rates.
3. Cloud-Connected Predictive Diagnostics: By integrating IoT sensors directly into critical components—such as motor bearings, barrel heating elements, and vacuum pumps—our systems will alert operational crews to wear-and-tear events before structural failures occur. This ensures high uptime metrics for automated factories in remote industrial parks.
Technical FAQ
Key engineering and commercial insights to help you choose the right extrusion system for your factory floor.
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