Engineered for extreme accuracy, high line speed stability, and seamless automated controls.
Polyethylene (PE) extrusion represents the backbone of modern industrial polymer processing. Ranging from Low-Density Polyethylene (LDPE) to High-Density Polyethylene (HDPE), Linear Low-Density Polyethylene (LLDPE), and Ultra-High-Molecular-Weight Polyethylene (UHMWPE), each variant poses unique thermodynamic and rheological challenges.
To achieve dimensional stability, high-speed throughput, and molecular orientation in the final profile or tube, a precise co-relation between screw design, barrel heating zones, head pressure control, and sizing sleeve temperature is required. This technical balance prevents issues like melt fracture, internal stresses, and diameter variations.
HDPE exhibits a highly linear molecular structure with minimal branching, providing high tensile strength and rigidity, but demanding narrow process windows due to high melt viscosity and crystalline shrinkage. Conversely, LDPE's highly branched structure yields high melt strength and flexibility, allowing for wider processing windows. Designing a versatile system requires customizable screw configurations and advanced gravimetric control to ensure wall-thickness consistency regardless of the material's shear-thinning characteristics.
Years of Extrusion R&D Experience
State-Of-The-Art Manufacturing Base
Expert Technicians & Engineers
Established in 2002, BAOD EXTRUSION is a leading pioneer in designing, fabricating, and supplying high-precision plastic extrusion systems. Leveraging 18 years of prior research, development, and engineering expertise originating from Taiwan, our parent company (KINGSWEL GROUP) initially established our Shanghai production hub in 1999 to support the growing demand for precision tubing.
Today, from our expanded 16,000 square meter facility in Jiangsu, we focus on producing automated, energy-efficient, and highly secure extrusion configurations. Our machinery enables industrial users to manufacture medical-grade catheters, automotive fuel/corrugated lines, telecommunication microducts, and complex multi-layered composite hoses.
From robust domestic raw material supply chains to advanced custom electrical integration, Chinese manufacturers offer unique benefits.
By operating near primary steel, precision motor, and CNC fabrication markets, manufacturers like BAOD achieve highly optimized lead times, rapid prototyping cycles, and cost-effective assembly.
We configure extrusion lines to align with specific factory layouts, voltage requirements, and material properties, offering customizable L/D ratios and modular downstream tooling.
BAOD lines are engineered to meet global quality standards, incorporating CE-certified electrical systems, Siemens PLCs, and reliable safety locks for international deployments.
From micro-tubing to heavy infrastructure profiles, our systems are optimized for specific industrial applications.
HDPE Silicone-Core Microducts: Used for protecting underground fiber optic cables, these ducts feature a co-extruded inner layer of silicone lubricant to minimize friction. BAOD's specialized co-extrusion technology maintains precise internal dimensions, allowing for long-distance cable installation without binding.
Multi-layer PA/PE Composite Tubes: Delivering chemical resistance, low fuel permeability, and flexibility. Our multi-layer co-extrusion crossheads allow manufacturers to apply accurate tie-layers and barrier layers at high production speeds.
Precision Small-Diameter Tubing: Produced with tight dimensional tolerances under cleanroom-ready conditions. These systems feature closed-loop OD/ID sizing control and high-performance vacuum calibration tanks to prevent ovality.
Single & Multi-layer Water Lines: Designed to process PE80 and PE100 materials, our robust lines generate structural municipal pipe capable of handling high pressure. Heavy-duty vacuum tanks and spray cooling systems ensure even crystallization across thick pipe walls.
Steel Strand & Metal Corrugated Coating: Extruding a protective PE layer directly onto structural cables, corrugated pipes, and compensation chains. This process provides lasting corrosion resistance and mechanical protection in marine, bridge, and industrial projects.
How global companies navigate technological advancements, energy efficiency, and strict quality control standards.
AI-driven Closed-loop Calibration: Automated feedback loops now connect laser outer-diameter (OD) gauges directly to the extruder speed and vacuum sizing pressure. If deviations occur, the system self-adjusts in real-time, reducing startup waste and manual monitoring.
Processing Post-Consumer Recycled (PCR) Resins: As global sustainability mandates tighten, extrusion lines must adapt to the variable melt indices of recycled PE. Custom screw profiles and enhanced melt filtration units allow operators to use high percentages of PCR without compromising structural integrity.
High-Speed Automation: Modern lines prioritize reduced labor touchpoints. Integrated systems—from gravimetric dosing to dynamic coiling units—enable continuous production run-times with minimal operator intervention.
When sourcing PE extrusion equipment from China, overseas procurement departments should assess the following criteria during their evaluation:
Expert technical insights regarding machine configurations, raw materials, and processing optimization.
Stay informed with the latest developments in plastic extrusion machinery, industrial events, and engineering techniques.
From April 21–24, CHINAPLAS was successfully held at the National Exhibition and Convention Center in Shanghai. BAOD EXTRUSION presented its latest R&D achievements, highlighting "Smart Extrusion & High-Efficiency Innovation" solutions for modern polymer lines.
In high-precision defense, mining, and demolition operations, small-diameter detonating tubes demand exceptional wall consistency. BAOD EXTRUSION provides specialized, stable machinery engineered to meet strict international compliance standards.
Comparing the mechanical capabilities of multi-lumen tubing production between European systems and leading Chinese manufacturers. Learn how BAOD achieves comparable accuracy and tolerance levels through optimized die geometries.
Explore our full line of single-screw extruders, pullers, cutters, and specialized coating machinery.
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