Custom Automobile Profile Extrusion Line: Factory & Product Engineering

Precision Manufacturing Equipment and Extrusion Lines Built to Global Automotive Standards (IATF 16949 Compliant Systems)

Primary Lineups

Precision Machinery & Advanced Components

Corporate Overview

Jiangsu Baodie Automation Equipment Co., Ltd.

BAOD EXTRUSION (Jiangsu Baodie Automation Equipment Co., Ltd.) was established in 2002. We specialize in designing, manufacturing, and servicing industrial-grade plastic extrusion machinery. Guided by a legacy of 18 years of precision engineering in Taiwan, the original parent enterprise (KINGSWEL GROUP) set up its Shanghai extrusion manufacturing operations in 1999 to establish a global production hub.

With a historical background spanning 25 years in plastic extrusion machinery design, BAOD continues to pioneer advancements in:

  • Sub-millimeter precision extrusion technology
  • Energy-efficient, high-volume manufacturing lines
  • Fully integrated process automation and IoT monitoring
  • Advanced safety guarding and CE/UL compliant control systems

Taiwanese Engineering Excellence Met With Scale

By combining high-precision design methodologies developed in Taiwan with state-of-the-art manufacturing automation, Jiangsu Baodie produces machinery capable of tight-tolerance extrusion that holds up to the rigorous standards of modern global automotive assembly plants.

Baodie Manufacturing Workshop

25+

Years of Design & Manufacturing Experience

16,000 m²

Modern Industrial Facility Area

100+

Skilled R&D Engineers & Technicians

Industry Landscapes

Macro-Industry Solutions: The Evolution of Automotive Polymer Extrusion

Transition to Electric Vehicles (EV)

The rise of Electric and Hybrid-Electric platforms requires a massive shift in profile design. Modern battery packs need lightweight structural sealing, high-voltage insulation sleeves, and complex multi-lumen cooling tubes. Our custom profile extrusion lines are specifically engineered to produce components that withstand high battery temperatures and guarantee electrical isolation.

Aerodynamic Cabin Comfort

Passenger compartment noise mitigation is key. Wind noise is suppressed through high-precision TPV and PVC weatherstripping profiles. These sealing profiles feature multi-material co-extrusion technology, combining solid structural matrices with micro-foamed cellular structures to optimize clamping force and acoustic absorption. Our machinery achieves co-extrusion tolerances of ±0.05 mm.

Fluid & Thermal Management

Engine and battery thermal management require high-integrity coolant tubing. These hoses must resist aggressive chemical environments, glycol solutions, and continuous operating pressures. Our multi-layer co-extrusion lines produce smooth and corrugated PA/PE/PP/TPV hoses that prevent fluid permeation and maintain mechanical flexibility under extreme temperatures.

Automobile Sealing Profile Extrusion Line
Global Business Context

Global Commercial Realities: Bridging East and West Standards

The worldwide automotive supply chain expects reliable manufacturing lines that can run 24/7 without material variation. Traditionally, European OEM machinery dominated the high-end precision automotive market. However, companies like BAOD EXTRUSION are shifting the industry balance.

We combine high-performance, DIN-compliant European mechanical designs with cost-effective Chinese supply chain management. This results in custom extrusion lines that match European precision (e.g., DIN 74324/DIN 73378 for air brake tubes) at a lower total cost of ownership.

Why Tier-1 Suppliers Choose BAOD Extrusion:

From North America to the European Union and Southeast Asia, our lines are selected for their quick material changeovers, low raw material waste (scrapless startups), and digital controls that integrate directly into automotive MES (Manufacturing Execution Systems).

Technical Roadmap

Technical Roadmap: Core Architecture of Precision Extrusion

1. Melt Uniformity & Extruder Drive

Our extruders use high L/D ratios (usually 30:1 or 33:1) with specialized barrier screws. Coupled with a loss-in-weight gravimetric feeding system, they prevent fluctuations in melt density. This ensures consistent wall thickness and output pressure even when processing difficult materials like TPV or UHMWPE.

2. Closed-Loop Vacuum & Calibration

For high-precision hoses and profiles, we integrate a multi-chamber vacuum calibration tank. This setup continuously measures the outer diameter using laser scanners, feeding data back to the puller and vacuum valves. It maintains dimensions within tolerances of ±0.03 mm in high-speed operations.

3. Automated Downstream Handling

Downstream reliability determines overall line efficiency. Our servo-driven TKC Crawler-Type Pullers and QYP Belt Pullers provide smooth pulling force without marking or distorting profiles. The FQ Series Rotary Fly Knife and SC Saw Blade Cutters deliver clean, burr-free cuts at high line speeds, synchronized with the extrusion velocity.

Compliance & Support

Compliance Standards & On-Site Support

To support international operations, BAOD builds all machinery under strict quality and electrical compliance guidelines. Every system is fully documented and built with high-quality components from brands like Siemens, ABB, Omron, and SMC.

  • CE Mark Certification: Conforms to Machinery Directive 2006/42/EC and Low Voltage Directive 2014/35/EU.
  • UL/CSA Electrical Options: Custom panel layouts built to comply with UL508A and NFPA 79 for North American markets.
  • IATF 16949 Alignment: Data collection systems provide continuous logging of melt pressure, melt temperature, line speed, and diameter tolerances, helping customers meet their tracing requirements.
  • Global Technical Support: Secure remote VPN modules allow our engineers in China to diagnose plc code, calibrate sensors, and support local operators remotely.
Quality Compliance Inspection and Assembly
Application Cases

Industrial Extrusion Scenarios in Modern Vehicle Architectures

Glass Run Channels & Door Seals

These profiles require multi-layer co-extrusion to bond rigid substrate materials with soft sealing lips and low-friction flocking or slip coatings. BAOD's co-extrusion die heads control the distribution of TPV or PVC, ensuring clean, continuous boundaries between materials. This improves structural fit and guarantees weather tightness.

PA11/PA12 Fuel & Vapor Tubes

Automobile fuel lines must prevent hydrocarbons from leaching into the environment. This is achieved using multi-layer tubing with thin barrier layers of EVOH or PVDF inside PA11/12 structures. BAOD co-extrusion lines feed up to 5 layers through a single high-precision die head. This layout ensures uniform layer distribution and strong adhesion across the entire tube profile.

Corrugated Harness Sleeves

Automotive wiring harnesses must be protected from heat, abrasion, and moisture. Our high-speed single-wall corrugated pipe extrusion lines feature advanced mold blocks and vacuum forming technology. This design enables fast production speeds while keeping the corrugation peaks uniform, ensuring structural flexibility and long-term durability.

News & Events

Developments & Industry Insight

CHINAPLAS 2026 Concludes Successfully

CHINAPLAS 2026 Concludes Successfully, BAOD EXTRUSION Showcases High-Efficiency Innovation

At CHINAPLAS 2026, BAOD EXTRUSION presented its newest "Smart Extrusion & High-Efficiency" systems at Booth 7.1C04, showcasing real-time closed-loop control and eco-friendly machinery developments.

Customized Detonating Tube Extrusion Line

Innovation and Reliability: BAOD EXTRUSION as Top 10 Detonating Tube Solution Provider

Detailing the specialized engineering behind ultra-thin detonating tube extrusion. These applications require high precision and tight tolerances to guarantee safety in demolition and industrial blasting operations.

High Precision Multi-Lumen Tube

High Precision Multi-Lumen Tube Extrusion: China vs European Manufacturing Standards

Comparing the technology and engineering standards used to manufacture multi-lumen tubing in China with traditional European designs, highlighting the steps BAOD takes to ensure global compliance.

OEM Automotive Tube Compliance

How China Leading OEM Automotive Tube Extrusion Line Supplier BAOD Maintains Compliance

An analysis of compliance frameworks like ISO and CE, demonstrating how BAOD maintains strict quality control to support international automotive manufacturers and Tier-1 suppliers.

TPV, PVC Automobile Sealing Strip Trends

BAOD – Top Highly Automation TPV, PVC Automobile Sealing Strip Extrusion Line Supplier: Trends for 2026

Examining the growth of automated multi-material co-extrusion for automotive sealing strips, and how new EV platforms are driving requirements for lighter materials and tighter tolerances.

Technical FAQs

Automotive Extrusion Equipment: Frequently Asked Questions

Q. What dimensional tolerances can BAOD extrusion lines maintain?

Our lines are engineered to meet tight industrial requirements. Under stable, continuous operation with gravimetric feeding and closed-loop laser gauge controls, we regularly achieve dimensional tolerances as low as ±0.03 mm for single-layer hoses, and ±0.05 mm for complex co-extruded TPV/PVC weatherstripping profiles.

Q. Can BAOD extrusion lines run both TPV and PVC formulations?

Yes, our machines can be configured for both materials. However, because TPV (thermoplastic vulcanizates) and PVC (polyvinyl chloride) have different melting temperatures and shear behaviors, we customize the screw geometries, barrel cooling systems, and die head flow channels to suit the specific rheology of the material you choose.

Q. How does BAOD guarantee layer thickness in multi-layer co-extrusion?

We use specialized co-extrusion cross-head dies with adjustable flow channels, paired with high-precision melt pumps. Additionally, ultrasonic wall thickness monitors are integrated into the cooling lines to measure the thickness of individual layers in real time, allowing operators to make precise adjustments.

Q. What support services do you offer for installation and startup?

We offer full installation support, including on-site setup, calibration, and training for your operators. Every extrusion line is also equipped with a secure remote industrial VPN module. This allows our support team to access the control panel remotely, troubleshoot software settings, and assist your engineers in real time.

Extended Catalogues

Related Technical Solutions & Tooling Systems