Explore our high-performance extrusion machinery engineered to meet strict international standards and optimize local manufacturing throughput.
BAOD EXTRUSION (Jiangsu Baodie Automation Equipment Co., Ltd.), founded in 2002, is dedicated to the design, manufacturing, and global sales of advanced plastic extrusion equipment. Based on 18 years of design and fabrication expertise of high-quality machinery in Taiwan, our original parent company (KINGSWEL GROUP) invested in establishing our primary extrusion manufacturing base in Shanghai in 1999, subsequently expanding to Jiangsu to scale our high-efficiency automation operations.
With a long-term commitment to precision, efficiency, automation, and safety in extrusion technologies, we supply leading industrial manufacturers across Southeast Asia, particularly in the rapidly growing Indonesian market. Our machinery is custom-tailored to handle local production variables, including humidity, power line stability, and specific polymer formulations.
Years of Manufacturing Experience
Total Production Area
Extrusion Engineering Specialists
Indonesia is undergoing a monumental shift in its manufacturing capability. Driven by the national masterplan "Making Indonesia 4.0", the domestic demand for advanced polymer and metal coating extrusion technology has skyrocketed. Previously, the Indonesian market relied heavily on imported finished cables, coated pipes, and multi-layer hoses. Today, with the government's strict domestic component level regulations (TKDN - Tingkat Komponen Dalam Negeri), local industrial manufacturers are rapidly upgrading their machinery portfolios to establish comprehensive domestic manufacturing pipelines.
A critical piece of this transition lies in coating extrusion technology. Coating extrusion lines—specifically designed to apply a precise polymer jacket (PE, PVC, PA, TPV, TPU) over underlying cores like steel wires, corrugated pipes, flexible hoses, or communication conduits—are vital to supporting Indonesia's massive infrastructure, telecommunications, and automotive expansion.
Indonesian production facilities face unique environmental variables. The tropical climate introduces high ambient humidity, which can affect the drying of hygroscopic materials such as Polyamide (PA) and Polyurethane (TPU). Furthermore, voltage fluctuations in developing industrial parks require robust power systems. BAOD’s extrusion systems mitigate these issues through integrated gravimetric drying control and voltage-stabilized PLC electrical configurations, ensuring continuous, high-speed output.
Our coating extrusion systems are designed as turnkey, highly integrated lines. Each component—from the single-screw extruder to the take-off and winding units—is optimized for precision and efficiency.
| Extrusion Line Type | Core Application | Key Materials Processed | Production Velocity | Automation Interface |
|---|---|---|---|---|
| Metal Pipe Coating Extrusion Line | Structural pipe protection, oil & gas steel piping | HDPE, LDPE, PP, Corrosive-resistant adhesives | Up to 15 m/min | Siemens HMI Touch Screen PLC |
| Steel Wire Strand Coating Line | Suspension bridges, elevator compensation chains | TPV, PVC, Wear-resistant PU | Up to 40 m/min | Closed-loop OD control gauge |
| Multi-Layer Hose Extrusion Line | Automotive fuel lines, high-pressure pneumatic tubes | PA6, PA11, PA12, Adhesive polymers | Up to 60 m/min | Co-extrusion feedback system |
| HDPE Silicone Core Tube Line | Telecommunications fiber optic microducts | HDPE + Internal liquid silicone co-extrusion | Up to 80 m/min | High-speed continuous tension winder |
| Precision Medical Tube Extrusion Line | Catheters, IV lines, respiratory tubes | Medical Grade PVC, TPU, Pebax | Up to 100 m/min | Ultra-precision vacuum control |
The crosshead die is the heart of the coating extrusion line. We utilize specialized flow channels designed with advanced computational fluid dynamics (CFD) software. This guarantees perfectly uniform thickness, avoiding eccentricity even at high line speeds when coating delicate wires or steel corrugated tubes.
When extrusion operates at high velocities, tension control is critical to prevent product deformation. Our precision traverse displacement auto-spool winding machines utilize sensitive tension feedback to regulate the spool rotation speed dynamically, preventing stretch or compression on the final extruded line.
For hollow tubes and profile coatings, maintaining precise inner and outer dimensions is challenging. Our cooling tables and vacuum calibration tanks provide stable vacuum pressure control and multi-directional spraying to lock in the material's geometry immediately after it leaves the die head.
Engineered for high performance, ease of maintenance, and continuous operation in demanding environments.
Designed for high-speed production of single-layer precision tubes with tight dimensional control.
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Ideal for automotive fuel and vapor lines, providing excellent barrier properties.
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Manufactured inside cleanrooms to meet strict international medical and ISO standards.
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Optimized for manufacturing automotive wire harnesses and protective conduits.
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High pressure reinforced hose system featuring inline knitting and multi-layer coating.
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Automotive profiles and weatherstrips co-extrusion, delivering high elastic recovery.
Inquire NowExporting industrial machinery to Indonesia or setting up a localized production plant requires deep familiarity with local regulatory standards. The **Standar Nasional Indonesia (SNI)** governs products in the infrastructure and building material categories (such as plastic piping and electrical wire coating). BAOD extrusion lines are engineered to produce finished products that meet or exceed SNI guidelines, offering manufacturers a frictionless path to product certification.
Furthermore, our engineering teams assist clients in navigating the complex **TKDN (Domestic Component Level)** certifications. By optimizing the raw material configuration to support locally sourced polymers alongside imported specialty resins, Indonesian factories utilizing BAOD machinery can hit the required local value-add thresholds to participate in government infrastructure tenders.
To maximize runtime, we provide dedicated remote diagnostic solutions. Every machinery line can be equipped with an IoT-linked router that allows BAOD engineers in our research center to perform live troubleshooting, update PLC software parameters, and monitor thermodynamic profiles across heating zones without requiring on-site visits. For physical maintenance, we maintain a localized stockpile of wear-and-tear parts (such as heater bands, thermocouples, and specialized cutter blades) to ensure swift delivery to Indonesian industrial zones.
Energy costs represent a significant overhead in Indonesian industrial zones. BAOD extrusion machines utilize energy-efficient AC or servo-motor systems, electromagnetic heating jackets, and optimized barrier screws to lower energy draw per kilogram of throughput. By lowering power requirements by up to 25% compared to legacy machinery, manufacturers can offset localized electrical grid tariffs and hit corporate environmental targets.
The future of coating extrusion is defined by speed, precision, and material versatility. As the global industry transitions toward smart factory operations, our R&D team is continually pushing boundaries. The next generation of BAOD extrusion lines focuses on the following key advancements:
Our engineering team designs bespoke systems tailored to your specific throughput demands, raw material choices, and factory space constraints.
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Retaining our complete system portfolio with direct links to technical pages. Click a product to review detailed parameter specifications.
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