State-of-the-art customized extrusion systems engineered to ensure high efficiency, extreme accuracy, and maximum reliability.
As a pioneering custom TPE extrusion manufacturer, Jiangsu Baodie Automation Equipment Co., Ltd. (BAOD EXTRUSION) bridges the gap between material science advancements and high-precision mechanical manufacturing. Globally, the transition from traditional vulcanized rubbers to Thermoplastic Elastomers (TPE, TPV, TPU, and TPE-S) is driven by the urgent industrial demand for sustainable, lightweight, and recyclable material options that do not compromise on elastomeric recovery.
Our advanced co-extrusion technology, dynamic vacuum sizing control systems, and automated precision pullers enable international clients to manufacture custom profiles, multi-lumen tubing, and composite braided hoses with exceptional geometric consistency and surface finish. Underpinning this process is over 25 years of accumulated manufacturing expertise, inherited from the Kingswel Group (established in 1999) and expanded through continuous automation development.
Procurement teams at multinational enterprises across the automotive, medical, aerospace, and consumer electronics sectors face complex requirements when sourcing custom TPE extrusions. In today's landscape, a reliable manufacturing partner must offer more than raw extrusion capabilities. They must deliver structured systems capable of adhering to rigorous material parameters and dimensional tolerances.
In the automotive industry, components like weather stripping, dynamic glass run channels, and under-hood ducts require co-extruded structures combining rigid materials (such as PP) with soft materials (like TPV). These must resist ozone degradation, mechanical fatigue, and thermal fluctuations (-40°C to 125°C). In the medical device industry, strict adherence to biocompatibility regulations (USP Class VI, ISO 10993) requires co-extruded tubes and multi-lumen catheters to remain entirely free from heavy metals and phthalates.
Quantifying our manufacturing capabilities and market footprint.
How BAOD Extrusion machinery addresses the complex challenges of key global industries.
Our TPV/PVC co-extrusion lines are engineered to produce high-performance seals, engine hoses, and weatherproofing profiles. By integrating multi-material extrusion with automated metal-reinforcement inserting systems, we eliminate manual assembly, lower component weight, and improve sealing performance.
Designed for cleanroom operations, our high-speed PVC/TPE medical tube extrusion lines feature closed-loop vacuum control and precise servo cutters. They manufacture complex multi-lumen tubes used in IV lines, dialysis equipment, and invasive catheterization devices, adhering to strict FDA and European medical standards.
We supply durable profiles that withstand environmental exposure, wind loads, and thermal expansion. Our lines process high-hardness rigid carriers co-extruded with soft TPE sealing lips. This ensures reliable insulation, thermal breaks, and long-term durability for curtain walls and window frames.
BAOD EXTRUSION (Jiangsu Baodie Automation Equipment Co., Ltd.), founded in 2002, is dedicated to the research, development, design, and manufacturing of plastic extrusion equipment. Leveraging the rich technological heritage of the original parent company, KINGSWEL GROUP, which invested in Shanghai in 1999 to establish a high-end plastic extrusion manufacturing base, BAOD has built a strong reputation over more than 25 years.
Operating from our modern 16,000 m² production facility with a dedicated team of over 100 employees, we focus on developing precision extrusion technology, high-efficiency output lines, advanced process automation, and equipment safety systems. This commitment makes BAOD a preferred OEM/ODM manufacturer for major players worldwide.
Explore our core engineering capabilities designed for processing diverse elastomer compounds.
Optimized for processing ultra-thin walls and multi-lumen medical tubes with micro-precision.
Designed for automotive fuel lines and vacuum lines requiring high-barrier multi-layer technology.
Capable of reaching output speeds up to 120m/min while maintaining tight outer diameter tolerances.
Features water-jacketed corrugator blocks for high-output wire harness protection tubes.
Co-extrudes high-performance reinforced automotive and industrial coolant hoses with integrated textile braiding.
Equipped with specialized online flocking, taping, and automatic cutting systems.
The next decade of thermoplastic extrusion is defined by Industry 4.0 digitization, closed-loop process control, and green manufacturing. As polymer developments lean toward bio-based TPEs and recycled feedstocks, extrusion systems must adapt to narrower processing windows and variable raw material rheology.
BAOD is currently integrating laser-micrometer measuring heads with extruder screw RPM and puller speed controls. If the outer diameter (OD) or wall thickness shifts, the line automatically makes micro-adjustments in real time. This keeps dimensional variation to a minimum, reduces scrap rates, and shortens startup times.
Managing heat transfer is crucial for amorphous and semi-crystalline elastomers. Our research focuses on optimized vacuum sizing tanks that maintain constant water temperatures. By redesigning internal spray nozzles and sizing sleeves, we prevent internal stresses and deformation during cooling, ensuring excellent straightness in custom profiles.
Equipped with smart sensors, BAOD's extrusion lines monitor motor currents, melt temperatures, and hydraulic pressures. This data is transmitted to an industrial cloud system for predictive maintenance analysis. By predicting screw wear and heater band failures before they occur, operators can prevent unplanned downtime.
The manufacturing of plastic profiles and tubes is shifting geographically. While European machinery manufacturers have traditionally set performance benchmarks, their high capital costs and long lead times can limit production flexibility. Chinese manufacturers, led by BAOD EXTRUSION, have closed this technology gap through targeted R&D investments and components sourced from leading global suppliers (such as Siemens motors, Omron PLCs, and ABB drives).
This combination allows us to offer European-standard precision and output capacities while maintaining competitive cost structures. This advantage enables global manufacturers in the Americas, Europe, and Asia-Pacific to scale their production lines, improve ROI, and accelerate speed-to-market.
Deploying complex extrusion systems globally requires reliable technical support and compliance with local standards. BAOD EXTRUSION offers a comprehensive global service program to ensure smooth commissioning and trouble-free operation.
Read about our latest technical developments, trade show presentations, and extrusion case studies.
BAOD EXTRUSION presented its latest R&D achievements at Booth 7.1C04, showcasing "Smart Extrusion & High-Efficiency Innovation" solutions designed for advanced polymers.
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We examine the high-precision manufacturing processes and strict safety standards required to produce detonating tubes for mining and demolition applications.
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An in-depth technical comparison of multi-lumen medical tube manufacturing, analyzing melt pressure stability, tooling design, and cost performance.
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Discover how we meet strict global quality requirements for fuel lines, brake lines, and coolant hoses used in modern electric vehicles (EVs).
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An analysis of automated production trends for EPDM, PVC, and TPV sealing strips, focusing on in-line punching, flocking, and tape application.
Read More →Expert answers to common engineering and procurement questions about our plastic extrusion systems.
Explore our cutting-edge downstream machinery designed to maximize line efficiency and profile consistency.
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