High-Precision Industrial Solutions

Custom Small Plastic Extruder Manufacturer & Factories

Precision Extrusion Product Series — Group A

Explore our high-performance customized systems, built to handle complex polymers with micro-diameter precision and unparalleled output stability.

China PA Nylon Precision Tube Extrusion Line Manufacturer

China PA (Nylon) Precision Tube Extrusion Line Manufacturer

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Custom Vacuum Calibration Cooling Table Factory

Custom Vacuum Calibration Cooling Table Factory

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Custom Precision Auto Vacuum Sizing Tank Factory

Custom Precision Auto Vacuum Sizing Tank Factory

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China Braided Reinforced Composite Hose Extrusion Line

China Braided Reinforced Composite Hose/Tube Extrusion Line

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Custom Precision Fluorine Plastic Tube Extrusion Line Factories

Custom Precision Fluorine Plastic Tube Extrusion Line Factories

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China TPV Knitting Composite Hose Extrusion Line Manufacturer

China TPV Knitting Composite Hose Extrusion Line Manufacturer

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Custom Precision Small Diameter Tube Extrusion Line Manufacturers

Custom Precision Small Diameter Tube/Pipe Extrusion Line Manufacturers

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Custom High Speed PVC Medical Tube Extrusion Line Factories

Custom High Speed PVC Medical Tube Extrusion Line Factories

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Foundry of Engineering Integrity

Jiangsu Baodie Automation Equipment Co., Ltd.

BAOD EXTRUSION (Jiangsu Baodie Automation Equipment Co., Ltd.), established in 2002, is a pioneer in designing, manufacturing, and global sales of advanced plastic extrusion equipment. Our engineering roots trace back to 1999 when our parent entity, KINGSWEL GROUP, brought 18 years of specialized Taiwanese precision machinery manufacturing experience to establish a cutting-edge Shanghai development center.

Over decades of rigorous application, we have focused our R&D efforts on key pillars of modern polymer processing: high-efficiency extrusion dynamics, nanoscale dimensional precision control, smart PLC process automation, and failsafe equipment protection. Our systems serve highly critical applications in medical devices, high-end automotive systems, structural aerospace conduits, and high-temp fluoropolymer processes.

  • Taiwanese Engineering Roots: Merging 25+ years of design compliance with continuous mainland manufacturing optimization.
  • Next-Gen Automation: Real-time closed-loop controls minimizing dimensional variance to less than ±0.03mm.
25+ Years Experience
16k+ Factory Area (㎡)
100+ Specialists

Precision Design Focus

Our manufacturing center houses high-precision CNC machinery and dynamic testing facilities. We verify every small plastic extruder under simulated production environments before shipping, ensuring plug-and-play capability upon delivery to international factories.

Technical Roadmap & Future Outlook of Small Plastic Extruders

A comprehensive analysis of polymer processing, screw configuration, and control systems driving next-generation micro-extrusion lines.

Optimized Melt Delivery & Rheology

In small-scale and micro-plastic extrusion, managing polymer rheology is critical to prevent degradation and melt instability. A small diameter extruder (typically 20mm to 45mm screw size) exhibits high shear rates and short residence times.

Our design optimizes screw geometries (L/D ratios of 28:1 to 33:1) with dedicated barrier zones and mixing elements. This prevents melt temperature variations, which are the main cause of gauge variation in small-diameter medical tubing.

AI-Driven Gravimetric & Gauge Control

Traditional extrusion relies heavily on manual speed adjustments. Modern manufacturing demands closed-loop automation. BAOD extruders feature a gravimetric dosing system combined with a high-speed PLC control panel.

By collecting real-time outer-diameter (OD) data from downstream laser gauges and comparing it with raw material weight loss, our system adjusts the screw RPM and puller speed dynamically. This ensures consistent dimensions during high-speed production runs.

Fluoropolymers & Complex Materials

As industries shift from traditional PVC to performance engineering plastics, extrusion equipment must handle materials like FEP, PEEK, PVDF, and multi-layer Polyamide (PA11/PA12) formulations.

Processing high-temperature fluoropolymers requires specialized barrel and screw alloys (such as Hastelloy or Xaloy liners) to prevent acid corrosion and handle processing temperatures exceeding 400°C.

"Smart extrusion is not just about downscaling machines; it is about matching micro-level polymer flow characteristics with rapid-response thermal controls to guarantee zero-defect manufacturing."

Macro Industry Solutions: Precision Extrusion in Action

Providing specialized engineering solutions for sectors with strict performance, structural, and regulatory requirements.

Medical Catheter Lines

Medical tubes, especially multi-lumen configurations, demand high dimensional accuracy. A single variation can compromise the function of clinical instruments. Our medical-grade cleanroom extrusion systems process TPU and PEBAX with consistent concentricity, supporting safe, dependable operations.

Automotive Fluid Systems

Modern vehicle manufacturing requires multi-layer composite hoses (like PA/TPV/rubber) to handle high-temperature coolant loops and chemically aggressive fuels. BAOD co-extrusion technology enables reliable multi-layer bonding, ensuring compliance with strict automotive OEM standards.

Specialty Detonating Tubes

Precision co-extruded tubes for mining and demolition must transport chemical agents reliably under harsh environmental conditions. Our customized small extruders offer consistent wall thickness, high tensile strength, and uniform distribution, ensuring safety and performance.

Baod Industry 4.0 Extrusion

China Factory 4.0 Integration

Supply Chain Resilience & Production Efficiency

Manufacturing our systems in Jiangsu, China, allows BAOD EXTRUSION to combine advanced components with cost-efficient domestic supply chains. We source raw castings, precision gearboxes, and specialized heating elements locally, while utilizing international electronics (Siemens PLCs, ABB inverters, and Omron temperature controllers) for reliability.

This balanced manufacturing approach offers global customers several advantages:

  • Lower Capital Cost: High quality at competitive capital expenditure, speeding up return on investment.
  • Shorter Lead Times: Agile project management ensures customization, testing, and shipping take weeks instead of months.
  • Full Modular Scalability: Extruders are pre-engineered to integrate with existing customer equipment or operate as complete turn-key lines.

Global Enterprise Procurement & Compliance Standards

Ensuring smooth integration, international compliance, and operational reliability for global procurement teams.

Compliance & Electrical Certification

Global procurement departments require machinery to meet strict regional regulatory standards. Our custom small plastic extruders are engineered to fully comply with CE Directives (Europe), UL/CSA regulations (North America), and local factory safety standards. Control panels feature dual-channel emergency stop circuits, low-voltage control setups, and isolated thermal zones to protect operators.

Remote Verification & Acceptance Testing

To support international buyers, we provide virtual Factory Acceptance Testing (FAT). This includes high-definition live video feeds, material testing reports, and real-time process monitoring during trial runs. We run your raw materials on our machines to verify screw output, dimension control, and calibration performance before shipping.

Latest Industrial Insights & Developments

Stay updated with our latest technical breakthroughs, trade show summaries, and polymer co-extrusion innovations.

CHINAPLAS 2026
Apr/30/2026

CHINAPLAS 2026 Concludes Successfully, BAOD EXTRUSION Showcases High-Efficiency Innovation

From April 21–24, CHINAPLAS 2026 was successfully held at the National Exhibition and Convention Center in Shanghai. BAOD EXTRUSION showcased its latest R&D achievements, demonstrating "Smart Extrusion & High-Efficiency Innovation" solutions.

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Detonating Tube Extrusion Line
Mar/26/2026

Innovation and Reliability: BAOD EXTRUSION as Top 10 Detonating Tube Extrusion Line Provider

In the controlled environment of a modern industrial facility, a single, hair-thin plastic tube wound onto a reel might seem simple, but in sectors ranging from mining to large-scale demolition, this detonating tube requires extreme reliability.

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Multi-Lumen Tube Extrusion
Mar/23/2026

High Precision Multi-Lumen Tube Extrusion Line In China vs European Standards

In sterile medical facilities, clinicians rely on complex catheters with multiple microscopic channels, or lumens. This article compares our precision-focused manufacturing standards with European specifications.

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Automotive Tube Extrusion Compliance
Mar/19/2026

How China Leading OEM Automotive Tube Extrusion Line Supplier BAOD Maintains Compliance

We look at how global vehicle manufacturers ensure the absolute integrity of every fuel line, brake hose, and cooling pipe, and how BAOD maintains international manufacturing compliance in electric and lightweight vehicle sectors.

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TPV PVC Sealing Strip Extrusion
Mar/17/2026

BAOD – Top Highly Automation TPV, PVC Automobile Sealing Strip Extrusion Line Supplier

As electric vehicles highlight cabin insulation and noise reduction, the demands on automotive sealing strips continue to rise. Discover our highly automated manufacturing trends for 2026.

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Expert FAQ: Technical Insights on Custom Small Extruders

Addressing common technical, mechanical, and logistical questions from production engineers and procurement managers.

Q1: What screw and barrel materials do you use for processing corrosive fluoropolymers like FEP? +
For processing corrosive fluoropolymers (such as FEP, PFA, or ETFE), standard nitrided steel is insufficient because released fluorine gases cause rapid pitting corrosion. We use premium corrosion-resistant nickel-based alloys like Hastelloy C-276 or Inconel 625 for both the screw and the barrel liner. These alloys withstand the high processing temperatures (up to 420°C) and corrosive environment, ensuring a long service life and maintaining precise dimensional control.
Q2: How does BAOD guarantee a tube wall tolerance within ±0.02mm on high-speed lines? +
Achieving tight dimensional tolerances requires stable downstream process control. We use a closed-loop system that combines a gravimetric dosing unit with a multi-axis laser measuring gauge. If the gauge detects a trend towards outer-diameter variation, the PLC dynamically adjusts either the screw speed or the puller speed to compensate. Additionally, our vacuum calibration tanks feature high-precision water temperature and water level controls, which prevent thermal shock and tube deformation during cooling.
Q3: Can your small plastic extruders be integrated with existing customer pullers and cutters? +
Yes, they can. Our control systems support common industrial communication protocols, including Modbus TCP, Profinet, and OPC UA. We can supply the extruder as a standalone unit with a control package designed to interface with your existing downstream equipment, ensuring synchronized speed, emergency stops, and parameter tracking across your line.
Q4: What is the average lead time for a custom co-extrusion line? +
For standard single-screw configurations, lead times typically range from 45 to 60 days, including manufacturing and internal testing. For customized multi-layer co-extrusion lines (such as a 3-layer or 5-layer tube system with vacuum sizing tables), the design, assembly, and testing process takes between 75 and 90 days. We also offer live, high-definition virtual tests so customers can verify machine performance before shipment.
Q5: What after-sales and installation support do you provide for customers outside of China? +
We support our international customers with remote diagnostic systems (via built-in VPN modules on our PLCs) and on-site commissioning by field engineers. We provide comprehensive mechanical schematics, operating manuals, and video guides. We also maintain a stocked inventory of critical wear parts (screws, barrels, heaters, and die plates) at our factory, ready for rapid dispatch via DHL or FedEx to minimize downtime.

Precision Extrusion Product Series — Group B

Explore our secondary line of downstream calibration tables, corrugated forming systems, and high-speed winding machines.

China PA/PE/PP/PVC High Speed Single Wall Corrugated Pipe Extrusion Line Manufacturers

China PA/PE/PP/PVC High Speed Single Wall Corrugated Pipe Extrusion Line Manufacturers

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China Corrugated Forming Machine Factories

China Corrugated Forming Machine Factories

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China Multi-Layer Hose Extrusion Line Manufacturers

China Multi-Layer PA Smooth / Corrugated Hose/ Tube Extrusion Line Manufacturers

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Custom Precision Profile Extrusion Line Manufacturers

Custom Precision Profile Extrusion Line Manufacturers

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Custom Metal Pipe Coating Extrusion Line Factory

Custom Metal Pipe Coating Extrusion Line Factory

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China Vacuum Calibration Spraying Cooling Tank Factory

China Vacuum Calibration Spraying Cooling Tank Factory

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China Puller & Fly Knife Cutter Machine Manufacturer

China Puller & Fly Knife Cutter Machine Manufacturer

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China Shaft Type Winding Machine Factory

China Shaft Type Winding Machine Factory

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