Custom Co-Extrusion Line Manufacturer & Factories

Innovative Multi-Layer Extrusion Solutions for Automotive, Medical, Telecommunication, and Precision Polymer Piping Industries Globally.

About Us

Jiangsu Baodie Automation Equipment Co., Ltd.

Founded in 2002, BAOD EXTRUSION (Jiangsu Baodie Automation Equipment Co., Ltd.) is dedicated to the professional design, high-end fabrication, and global sales of premium plastic extrusion equipment. Leveraging over 25 years of engineering experience and continuous optimization inherited from the original parent enterprise (KINGSWEL GROUP founded in Shanghai in 1999 with Taiwanese expertise), we stand at the forefront of polymer extrusion processing technologies.

We are committed to delivering custom, turnkey production systems that feature high automation, safety, and energy efficiency, helping our clients minimize scrap rates and optimize overall production efficiency.

Long-term Focus on Research & Development for:

  • Precision Micro-Extrusion and Multi-Layer Feedblock Co-Extrusion Technology.
  • High-Efficiency Single & Twin-Screw Systems Optimized for Advanced Polymers.
  • Fully Automated Closed-Loop Extrusion Process Integration (Industry 4.0).
  • Advanced Safety Systems compliant with ISO, CE, and OSHA Standards.

Why BAOD?

We combine Taiwanese engineering discipline with mainland China's highly resilient and robust manufacturing supply chain to construct world-class extrusion lines at competitive price points.

25+
Years of Manufacturing Experience
16,000m²
Modern Production Base
100+
Highly Skilled Technicians & Engineers

Co-Extrusion Technology Roadmap & Future Outlook

The demand for multi-material profiles, multi-lumen tubing, and barrier layers requires advanced rheological engineering and control. Discover the core technologies driving the next generation of co-extrusion machinery.

Multi-Flow Rheology Control

Custom-designed crossheads and spiral mandrel distributors optimize melt flow velocity across all layers (ABA, ABC, or multi-layer configurations). This mitigates interfacial instabilities and maintains exact wall-thickness ratios.

Smart Feedblock Systems

Our feedblocks enable fast geometric configuration adjustments. Operators can modify layer sequences and thickness ratios with minimal downtime, ensuring superior material yields when handling heat-sensitive polymers.

IoT & Gravimetric Dosing

High-precision gravimetric dosing units monitor material consumption rates in real time. They communicate with the main extruder controller to automatically adjust screw speed and puller velocity for micron-level tolerance management.

Advanced Rheological Die Design: Preventing Delamination and Melt Fractures

In multi-layer co-extrusion (such as PA/EVOH/PA/PE structures for automotive fuel lines or high-barrier packaging), different polymers exhibit unique viscosities and shear-rate profiles. If the velocity profiles do not match at the merge point inside the die, interfacial shear stress will build up, leading to delamination and aesthetic defects like "sharkskin" or melt fractures.

At BAOD, our computational fluid dynamics (CFD) simulation software designs flow channels specifically tailored to your production materials. By simulating shear stress distributions and heat transfer characteristics inside the tool, we guarantee smooth flow convergence. This is critical when extruding materials with highly contrasting melting points, such as PVC combined with thermoplastic polyurethanes (TPU) or fluoropolymers (PVDF).

Macro-Industry Application Solutions

BAOD provides customized turnkey solutions that comply with sector-specific global standards. We design systems optimized for complex industrial applications.

Automotive Fluid Systems

Automobile development requires light, durable conduits. Our multi-layer co-extrusion lines produce PA/TPV/PVC smooth and corrugated hoses for fuel vapor, engine coolant, and air brake systems. These systems maintain dimensional stability and meet stringent EV heat insulation standards.

Medical-Grade Tubing

Engineered for cleanroom production, our medical-grade co-extrusion lines process PVC, TPU, and PE with extreme precision. They are designed for multi-lumen catheters, anesthetic conduits, and peristaltic pump tubes. These systems feature closed-loop vacuum water sizing to ensure stable OD/ID control.

Telecom Microducts

For modern fiber-optic installations, our lines produce HDPE silicone core tubes (micro-ducts) with low-friction inner layers. By co-extruding a thin silicone slide layer inside the tough HDPE structural wall, cable blowing resistance is minimized, extending maximum installation distances.

China Industry 4.0: Supply Chain Resilience & Lean Manufacturing

Advanced Manufacturing at Our 16,000m² Plant

Our production base in Jiangsu, China, operates under strict lean manufacturing protocols. By integrating advanced CNC machining centers, precision tool grinding machines, and automated assembly areas, we monitor every step of the production process—from raw steel processing to final assembly testing.

Supply Chain Integration: Located in the Yangtze River Delta, BAOD benefits from China’s leading industrial manufacturing ecosystem. We source premium steel, heat-treatment processes, and electrical components efficiently, passing the cost savings directly to our global customers. This localization ensures rapid parts replenishment and minimizes lead times compared to standard European machinery builders.

Key Parameter BAOD Standard Value
Max Extrusion Speed Up to 100 m/min (depending on pipe specs)
OD Precision Tolerance ±0.02mm to ±0.05mm
Control Platform Siemens PLC S7-1500 / HMI Touchscreen
Energy Savings 25% to 30% reduction via servo-driven systems

Global Procurement, Standards, and Localization Support

Purchasing capital equipment from overseas requires clear guarantees on compliance, safety, and local integration support. BAOD has established an international service model designed to mitigate operational risks for global manufacturing enterprises.

Regulatory Compliance

All extrusion machinery is manufactured to comply with EU CE Mark standards, UL configurations for the North American market, and local electrical regulations (including CSA or GOST).

Factory Acceptance Test (FAT)

We invite customers to verify their machinery prior to shipment. Real-time video audits or in-person FAT trials are conducted using your specific resins to confirm performance parameters before delivery.

Global Field Service

Our engineers support installation, commissioning, and on-site training worldwide. Online remote access modules allow our technical center to diagnose PLC issues and push updates instantly.

Industrial Machinery Showcase

Precision Small Diameter Tube/Pipe Extrusion Line

Precision Small Diameter Tube/Pipe Extrusion Line

Engineered for high-tolerance medical catheters, capillary tubing, and small industrial piping with custom material feedblocks.

Multi-Layer PA Smooth / Corrugated Hose/ Tube Extrusion Line

Multi-Layer PA Smooth / Corrugated Hose/ Tube Extrusion Line

Designed for automotive fluid lines, including fuel, cooling, and braking tubes, processing PA6, PA11, and PA12.

High Speed PVC Medical Tube Extrusion Line

High Speed PVC Medical Tube Extrusion Line

High-capacity lines built for ISO Class 8 cleanroom production, ensuring high-speed output and accurate dimensional control.

PA/PE/PP/PVC High Speed Single Wall Corrugated Pipe Extrusion Line

PA/PE/PP/PVC High Speed Single Wall Corrugated Pipe Extrusion Line

Features optimized mold blocks and a high-speed corrugator design, producing flexible protective conduits for wiring and cables.

TPV Knitting Composite Hose Extrusion Line

TPV Knitting Composite Hose Extrusion Line

Extrudes multi-layer hoses reinforced with high-strength synthetic yarn to handle high-pressure operating environments.

TPV, PVC Automobile Sealing Strip Extrusion Line

TPV, PVC Automobile Sealing Strip Extrusion Line

Produces weatherstrips, glass run channels, and co-extruded door gaskets with integrated wire reinforcement inserts.

BAOD Extrusion Corporate News & Insights

CHINAPLAS Exhibition

CHINAPLAS Concludes Successfully, BAOD EXTRUSION Showcases High-Efficiency Innovation

BAOD EXTRUSION demonstrated its latest R&D achievements at Booth 7.1C04, showcasing "Smart Extrusion & High-Efficiency Innovation" solutions for next-gen multi-layer tubing.

Date: Apr/30/2026 Read More
Detonating Tube Extrusion Line

BAOD EXTRUSION Ranked Top 10 Customized Detonating Tube Extrusion Line Solution Provider

Highly precise co-extruded shock tubes and detonating conduits are engineered to maintain high safety margins in extreme mining environments.

Date: Mar/26/2026 Read More
Multi-Lumen Tube Extrusion Line

High Precision Multi-Lumen Tube Extrusion Line In China vs European Manufacturing Standards

An in-depth comparison of flow channel geometry, tool calibration, and sizing technologies between top Chinese OEMs and traditional European manufacturers.

Date: Mar/23/2026 Read More
Automotive Tube Extrusion Line

How China Leading OEM Automotive Tube Extrusion Line Supplier BAOD Maintains Compliance

Learn about our rigorous testing protocols for automotive tubing, ensuring multi-layer structures meet strict international performance and environmental regulations.

Date: Mar/19/2026 Read More
TPV, PVC Automobile Sealing Strip

Highly Automated TPV, PVC Automobile Sealing Strip Extrusion Line Trends

As electric vehicles demand improved NVH (Noise, Vibration, and Harshness) insulation, co-extruded sealing strips require dynamic density profiles.

Date: Mar/17/2026 Read More

Frequently Asked Questions (FAQ)

1. What materials can BAOD multi-layer co-extrusion lines process?
Our co-extrusion lines process a wide variety of polymers, including PE, PP, PA (Nylon 6/11/12), PVC, TPU, TPV, EVOH, and PVDF. We design custom feedblocks and screw configurations optimized for the specific viscosity profiles of your selected resins to prevent thermal degradation and ensure optimal interlayer adhesion.
2. How does BAOD guarantee tight wall-thickness tolerances during high-speed production?
We integrate closed-loop gravimetric control systems with ultrasonic thickness measurement gauges downstream. The control software continuously measures layer thickness and pipe concentricity, automatically adjusting screw speeds and puller tension to maintain tolerances as tight as ±0.02mm.
3. Can BAOD co-extrusion lines handle high-barrier materials like EVOH for fuel lines?
Yes. We design customized 3-layer, 5-layer, and 7-layer die heads with dedicated spiral mandrel distributors. This design ensures that the thin EVOH barrier layer remains uniform across the entire length of the tube, providing excellent hydrocarbon containment and complying with international automotive standards.
4. What is the standard warranty and after-sales support protocol?
We offer a 12-to-24 month comprehensive warranty on all structural and mechanical assemblies. We provide remote PLC diagnostics globally, and our technicians are available to travel to your facility for setup, operator training, and preventative maintenance support.